Generator & CHP Control System

For monitoring, control, regulation and protection of the system.

Comap's InteliSys Gas, formerly MOTORTECH ALL-IN-ONE, is an expandable control system for both single and multiple gen-sets operating in standby or parallel modes, especially for cogeneration (CHP) and other complex applications.

Modular design (consisting of controller and display unit) allows easy installation with the ability to add different extension modules designed to suit individual customer requirements. Integrated functions such as fully automatic synchronization or uninterruptible back-synchronization in mains parallel operation as well as integrated solutions for multi-unit operation, load sharing or automatic operating hours adjustment of the individual units are standard features of the CHP control system. Up to 32 gensets can be combined in one group.

The InteliSys Gas can be connected to common ECU modules (Electronic Control Unit - engine control unit) from which it can read relevant control data via Bus. A powerful graphic display with user-friendly controls allows any operator to find the information they need. The display of the basic version is capable of displaying graphical characters (e.g. Chinese).

Support of engines with ECU (Electronic control unit)
Individually configurable to match customer’s needs exactly
Complete integrated gen-set solution incorporating built-in PLC and signal sharing via CAN bus – minimum external components needed
Many communication options – easy remote supervising and servicing
Perfect price / performance ratio
Gen-set performance log for easy problem tracing
Air/Fuel Ratio function for lean burn gas engines (requires additional hardware dongle)

CHP support (programmable PID control loops and other built-in PLC functions)
Support of engines with ECU (J1939, Modbus and other proprietary interfaces); alarm codes displayed in text form
Automatic synchronizing and power control (via speed governor or ECU)
Baseload, Import/Export, TempByPower
Peak shaving
Voltage and power factor control (AVR)
Generator measurement: U, I, Hz, kW, kVAr, kVA, PF, kWh, kVAhr
Mains measurement: U, I, Hz, kW, kVAr, PF
Selectable measurement ranges for AC voltages and currents – 120/277 V, 0-1/0-5 A
Inputs and outputs configurable for various customer needs
Controller redundancy
2× RS232/RS485 interface with Modbus protocol
Support; Analog/GSM/ISDN/CDMA modem communication support; SMS messages; ECU Modbus interface; secondary RS485 converter is isolated
Event-based history (up to 1000 records) with customer-selectable list of stored values; RTC; statistic values
Integrated PLC programmable functions
Interface to remote display units (3× AIO.Vision-display)
USB 2.0 slave interface
Sealed to IP65

Downloads

MOTORTECH-Bulletin-2022-07-PrdU-AIO.GAS-Discontinuation-and-delivery-of-InteliSys-Gas-EN.pdf (315 KB)
MOTORTECH-Bulletin-2019-14-PrdU-ALL-IN-ONE-GAS-Firmware-New-Release-1.5.0-EN.pdf (187 KB)
MOTORTECH-Bulletin-2019-11-MarI-ALL-IN-ONE-GAS-Generator-CHP-Control-System-EN.pdf (457 KB)
Sales Flyer ALL-IN-ONE (2 MB)
MOTORTECH-Bulletin-2018-05-PrdU-ALL-IN-ONE-GAS-Firmware-New-Release-1.2.0-EN.pdf (161 KB)
MOTORTECH-Bulletin-2018-04-NPrd-ALL-IN-ONE-Vision-12-18-Color-Displays-EN.pdf (226 KB)
MOTORTECH-Bulletin-2018-03-PrdU-ALL-IN-ONE-ECU-List-New-Release-1.6.0-EN.pdf (91 KB)
MOTORTECH-Bulletin-2018-02-PrdU-ALL-IN-ONE-Firmware-New-Release-2.6.0-EN.pdf (115 KB)
Sales & Service Bulletin Firmware Release 2.3.1-2.2 (86 KB)
Sales & Service Bulletin MAN Data Logger (421 KB)
Operating Manual ALL-IN-ONE.NT (3 MB)
Operating Manual ALL-IN-ONE.NTC (3 MB)
Application Note: Activating Connection to MOTORTECH Ignition Controller (118 KB)