ALL-IN-ONE Generator & CHP Control System

For monitoring, controlling, regulating and system protection. ALL-IN-ONE is an expandable controller for both single and multiple gen-sets operating in standby or parallel modes, especially in cogeneration (CHP) and other complex applications.

Modular design (consisting of AIO controller and display unit) allows easy installation with the ability to add many different extension modules designed to suit individual customer requirements.

Integrated functions such as fully automatic synchronization or uninterruptible back-synchronisation in mains parallel operation as well as integrated solutions for multi-unit operation, load sharing or automatic operating hours adjustment of the individual units are standard features of the AIO generator & CHP control system. Up to 32 units can be combined in one group.

AIO supports many standard ECU (electronic control unit) types from which it can read relevant control data via Bus. A powerful graphic display with user-friendly controls allows any operator to find the information they need. The display on the basic version is capable of displaying graphical characters (e.g. Chinese).

  • Support of engines with ECU (Electronic control unit)
  • Individually configurable to match customer’s needs exactly
  • Complete integrated gen-set solution incorporating built-in PLC and signal sharing via CAN bus – minimum external components needed
  • Many communication options – easy remote supervising and servicing
  • Perfect price / performance ratio
  • Gen-set performance log for easy problem tracing
  • Air/Fuel Ratio function for lean burn gas engines (requires additional hardware dongle)
  • CHP support (programmable PID control loops and other built-in PLC functions)
  • Support of engines with ECU (J1939, Modbus and other proprietary interfaces); alarm codes displayed in text form
  • Automatic synchronizing and power control (via speed governor or ECU)
  • Baseload, Import/Export, TempByPower
  • Peak shaving
  • Voltage and power factor control (AVR)
  • Generator measurement: U, I, Hz, kW, kVAr, kVA, PF, kWh, kVAhr
  • Mains measurement: U, I, Hz, kW, kVAr, PF
  • Selectable measurement ranges for AC voltages and currents – 120/277 V, 0-1/0-5 A
  • Inputs and outputs configurable for various customer needs
  • Controller redundancy
  • 2× RS232/RS485 interface with Modbus protocol
  • Support; Analog/GSM/ISDN/CDMA modem communication support; SMS messages; ECU Modbus interface; secondary RS485 converter is isolated
  • Event-based history (up to 1000 records) with customer-selectable list of stored values; RTC; statistic values
  • Integrated PLC programmable functions
  • Interface to remote display units (3× AIO.Vision-display)
  • USB 2.0 slave interface
  • Sealed to IP65

Downloads

  • Sales Flyer ALL-IN-ONE
    Sales Flyer ALL-IN-ONE  (2 MB)
  • MOTORTECH-Bulletin-2018-05-PrdU-ALL-IN-ONE-GAS-Firmware-New-Release-1.2.0-EN.pdf  (161 KB)
  • MOTORTECH-Bulletin-2018-04-NPrd-ALL-IN-ONE-Vision-12-18-Color-Displays-EN.pdf  (226 KB)
  • MOTORTECH-Bulletin-2018-03-PrdU-ALL-IN-ONE-ECU-List-New-Release-1.6.0-EN.pdf  (91 KB)
  • MOTORTECH-Bulletin-2018-02-PrdU-ALL-IN-ONE-Firmware-New-Release-2.6.0-EN.pdf  (115 KB)
  • Sales & Service Bulletin Firmware Release 2.3.1-2.2
    Sales & Service Bulletin Firmware Release 2.3.1-2.2  (86 KB)
  • Sales & Service Bulletin MAN Data Logger
    Sales & Service Bulletin MAN Data Logger  (421 KB)
  • Operating Manual ALL-IN-ONE.NT
    Operating Manual ALL-IN-ONE.NT  (3 MB)
  • Operating Manual ALL-IN-ONE.NTC
    Operating Manual ALL-IN-ONE.NTC  (3 MB)
  • Application Note: Activating Connection to MOTORTECH Ignition Controller
    Application Note: Activating Connection to MOTORTECH Ignition Controller  (118 KB)
  • Technical Data Sheet AIO.NTC
    Technical Data Sheet AIO.NTC  (531 KB)
  • Technical Data Sheet AIO.NT
    Technical Data Sheet AIO.NT  (553 KB)
  • Technical Data Sheet HW Dongles for AIO
    Technical Data Sheet HW Dongles for AIO  (218 KB)
  • Technical Data Sheet AIO.Vision8
    Technical Data Sheet AIO.Vision8  (524 KB)
  • Technical Data Sheet AIO.Vision5
    Technical Data Sheet AIO.Vision5  (1 MB)