MOTORTECH offers everything to do with ignitions and ignition control for stationary gas engines.


Ignition Systems and Conversion Kits

Complete Ignition Systems

One of our strengths is offering our customers system solutions instead of individual components. Our complete pre-assembled and factory-tested ignition systems permit a  quick and easy assembly – this saves you time and money.

Our test procedures, coordinated with DIN ISO 9001, ensure the quality of our products to guarantee trouble-free operation of your system.

Ignition systems are available in the following configurations:
  •    For all engines of 2 - 20 cylinders
  •    With MIC500
  •    With MIC850
  •    With silicone ignition leads or PolyMot™ ignition leads
  •    Cable loops in lengths requested by you
  •    In unshielded or shielded designs

Save a large amount of time and costs by installing “open” systems - MOTORTECH makes it easy for you.

Ignition Conversion Kits

Today, many older engines are still equipped with ignition systems which are no longer technically up-to-date. These normally mechanical ignition generators are subject to constant wear-and-tear, therefore the operation of these systems is often linked with high maintenance and repair costs.

MOTORTECH offers complete conversion kits with the latest electronic ignition to anyone wanting to save future costs in this area.

Reduce your downtimes and extend the life of your systems - and save material and personnel costs – by “upgrading” your ignition system.



MOTORTECH Ignition Control Equipment

The 32 Bit Microprocessor Technology offers high flexibility.

The MIC850 Series Ignition Controller is designed for Slow, Mid and High Speed Industrial Gas Engine Applications:

  •    24 output channels
  •    300V primary voltage
  •    180 to 220mJ of energy
  •    0.1° crankshaft accuracy
  •    Triggered by 1, 2 or 3 pickups (configurable)
  •    Multiple timing control vs.
        - Potentiometer
        - Speed Curve
        - 4-20mA analog input
        - 0-5V analog input
  •    Large built in LCD display with keyboard
        - Language selectable
  •    etc.




Microprocessor-assisted High Standard ignition devices MIC500 series for engines with 1 - 16 cylinders:

•  16 ignition outputs
•  16 bit microprocessor technology
•  Ignition timing accuracy 0.25 flywheel degrees
•  High spark energy (180mJ)
•  10 to 30 VDC powered
•  Fully programmable by operator
•  4 - 20 mA Analog input
•  Manual ignition energy control (180 mJ max)
•  RS232 interface
•  CSA approved



Data Visualization



With the PowerView data display with touch screen, MOTORTECH presents a versatile hardware platform to visualize and control the functions of CAN bus capable devices.

PowerView’s task is to group, process, visualize and save all data from the CAN bus networked devices in real-time.






Ignition Monitor
Display of the following operating data from the ignition:
Engine rotation speed, ignition timing, ignition energy, status of the ignition, error message.
For use with the MOTORTECH ignition control devices MIC500 series and MIC750 series.



Spark Failure Recognition



Secure recognition of spark failure with help of the engine speed pickup signal.

Our recommendation:
EmCon5 compound regulation in combination with the MFD500 provides the highest engine reliability.

MOTORTECH Ignition Coils

Unshielded Ignition Coils

MOTORTECH's improved development of the tried-and-tested black, blue and red ignition coils for standard or flange assembly.


Shielded Ignition Coils

A complete range of shielded ignition coils for standard, integral or flange assembly. The combination to spark plugs is either integrated or manufactured using a PolyMot® spark plug extension.



MOTORTECH Ignition Leads

Unshielded ignition leads

More than 900 different ignition leads and connection combinations for virtually any engine application are available for you. Today, our brand names of PolyMot™ and HyperFlon™ stand for the highest level of quality and reliability.

By using high-quality materials like Teflon and ceramics, we guarantee a long life for our ignition leads and an extension of the durability of your spark plugs.

We are happy to label the Teflon sleeves with your name or logo and item number – to provide a positive image of your company – and without extra charges .


Shielded Ignition Leads

MOTORTECH produces CSA and ATEX-authorized, shielded high-voltage ignition leads inspected in accordance with quality standard ISO 9001.

New from MOTORTECH: MOTORTECH BLUES.
CSA and ATEX-authorized, shielded ignition leads, for the utmost reliability and security in usage thanks to completely sealed construction and high flexibility.


Spark Plug Extensions



For applications, where an ignition coil is attached to the valve cover, a PolyMot™ spark plug extension is required to make the connection between the ignition coil and spark plug.

Manufactured from Teflon or HyperFlon™ in combination with ceramics, ensuring the best possible insulation against spark cross-cut.

Labelling with your name or logo and item number – Available without charge on the appropriate lot size!


Pickup/ Pickup Leads

Pickup

MOTORTECH supplies the required pickup leads for every available ignition system.


Shielded and Unshielded Pickup Leads

To save you installation costs and time, MOTORTECH offers a multitude of the most varying pickup leads.


Trigger Discs and Drives

MOTORTECH Trigger Discs

MOTORTECH produces trigger discs with magnets, holes or slits. Available in all conceivable sizes. For a multitude of different applications. Own production in house ensures short delivery times and  reduces downtimes in the end.



MOTORTECH TriDev Trigger Drives

To make the installation of impulse sensor-controlled electronic ignition systems simpler, MOTORTECH has developed the TriDev trigger drive. This drive is installed in place on the ignition generator. An internal trigger disc, equipped with different trigger arrangements, provides simple assembly.


Camshaft Trigger Drives

In the case that the installation of a pickup is not possible, MOTORTECH will supply you with a trigger drive to your specification for your engine. Our experiences in this segment make it possible for us to manufacture tailor-made products for simple and rapid installation.


Ignition Voltage Measurement Systems



The SparkScan series is a measurement system for the visualization of ignition voltages. Three different versions are available: SparkScan1 is suitable for all types of “open” ignition leads. SparkScan2 and 3 were developed particularly for Caterpillar® engines from the G3500 series and WAUKESHA engines from the VHP, VGF, AT series, where the pick-up points for voltage measurement are located under the valve covers.


Acer n30 Pocket PC

As an option, MOTORTECH offers the Acer n30 Pocket PC as a reading device for the SparkScan. In addition, data can be saved and then transferred to a PC or laptop for evaluation or archiving.




Ignition Timings




Timing Light for Shielded and Unshielded High-Voltage Cables

MOTORTECH ScopeLite – Simple, Handy and Intelligent:
•    Modern LED technology in a stable aluminum casing
•    Specially developed high-voltage measuring tongs
     (Particularly for shielded ignition leads)
•    Independent from mains supply through integrated batteries
•    Complete kit in protective transport case

Ignition Spark Display
Simplified troubleshooting with light display lamp. The new lamp design illuminates lighter and is better to recognize. The nickel-plated sensor head offers the largest possible sensitivity even through silicone tubing. High-quality teflon insulation to protect from high voltages. Including clip and leather case.